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Many regulations and publications on the survey and operation of tankers require that the Owner, or his manager, applies "effective maintenance" or "normal Maintenance" to the ship's structure. The documentation required for planning class renewal surveys includes records of Owner's inspections, which are to form part of the survey report file on board. The certificates issued by some classification societies state that the ship is classed "subject to normal maintenance". However, when asking different tanker Owners what they understood by "normal maintenance", all had their own ideas and it was apparent that there is no internationally accepted concept of "normal circumstances", even allowing for the fact that tankers of different ages and designs will require different approaches to maintenance.
The Tanker Structure Co-operative Forum (TSCF) has published several Manuals on the Maintenance and Repair of Structures, but these have never been assembled in a format that provides an answer to the question "what is meant by effective maintenance?" The purpose of this manual, therefore, is to draw on previously published guidance, combined with the latest experience of the TSCF's and INTERTANKO's membership to produce a book that can be used by any Owner or manager of any tanker afloat as a guide to effective maintenance of the structure. Advice on how inspection and maintenance can be facilitated by improved design is included in Appendix 3.
Furthermore, the Guide suggests practices for the various elements of maintenance, such as paint condition, steel thickness and handling of fractures.
If an Owner adopts the practices set down in this manual, he should be confident that he will meet the ISM requirement to establish procedures to ensure that the ship's structure is maintained in conformity with the provisions of relevant rules and regulations.
Chapter 1 INTRODUCTION
Chapter 2 REGULATORY REQUIREMENTS FOR MAINTENANCE
2.2 International Maritime Organisation Conventions
2.2.1 Safety Management Systems
2.2.2 Enhanced Surveys
220.127.116.11 Survey Programme
18.104.22.168 Documentation Onboard
2.2.3 Condition Assessment Scheme
2.3 Classification Rules
2.3.2 Special survey
2.3.3 Annual Survey
2.3.4 Intermediate Survey
2.3.5 Drydocking (Bottom) Survey
2.3.6 Damage and Repair Surveys
2.3.7 Voyage Repairs and Maintenance
Chapter 3 REVIEW OF TYPICAL DEFECTS
3.1.1 Uncoated Surfaces
(a) General Corrosion
(b) Pitting Corrosion
(c) Grooving Corrosion
(d) Microbially Influenced Corrosion (MIC)
3.1.2 Coated Surfaces
(a) Localised Corrosion
(b) Pitting Corrosion
(c) Grooving Corrosion
3.2 Structural Elements Important for Global Strength
3.2.1 Bottom Structures
3.2.2 Side Shell, Longitudinal and Transverse Bulkheads
3.2.3 Deck Structures
3.2.4 Vibration Damage
3.3 Local Strength Issues
22.214.171.124 Fatigue Analysis
126.96.36.199 Typical Locations for High Sensitivity to Fatigue Failure
188.8.131.52 The Effect of Higher Tensile Steel (HTS)
3.3.3 Brittle Fracture
Chapter 4 INSPECTION AND MAINTENANCE OBJECTIVES
4.1 Benefits and Challenges
4.2 Vessel Age, Design, Operational Profile and Cargoes Factors affecting Scope of Inspection
4.2.1 Vessel Age
4.2.3 Operational Profile
Chapter 5 INSPECTION PROGRAMMES
5.1 The Inspection and Maintenance Plan ("IMP")
5.1.1 Structure Included in the Scope of an IMP
5.1.2 Types of Inspection Conducted by Owners
184.108.40.206 General Condition Inspections
220.127.116.11 Detailed Condition Inspections
18.104.22.168 Repair Specification Inspections
5.1.3 Frequency of Inspections
5.2 Development of the Inspection and Maintenance Plan (IMP)
5.3 Inspection Preparation
5.3.1 Identification of Areas for Inspection
5.3.2 Access and Reachability for Inspection
22.214.171.124 Safe Entry Requirements
126.96.36.199 Accessibility of the Areas of the Space to be Inspected
1. Temporary Staging
2. Mobile Platforms
4. Remotely Operated Vehicles (ROVs)
5. Use of Divers
6. In Tank Camera
7. Industrial Rope Access
8. Other Devices
5.4 Inspection Execution
5.4.1 What to look for and where
188.8.131.52 Fore Peak Tanks
184.108.40.206 Aft Peak Tanks
220.127.116.11 Wing Tanks
18.104.22.168.1 Cargo Tanks
22.214.171.124.2 Ballast Tanks
126.96.36.199 Centre Cargo Tanks
188.8.131.52 Double Bottom Ballast Tanks
184.108.40.206 Double Side Ballast Tanks
220.127.116.11 Deck Area Structure
18.104.22.168 Shell Plating
22.214.171.124 Bunker and Fresh Water Tanks
126.96.36.199 Other Accessible Spaces
188.8.131.52 Sea Connections and Overboard Discharges
184.108.40.206 Sea Chests
220.127.116.11 Rudders, Rudder Horn, Sternframe
5.5 Inspection reports
5.5.1 Report Content
5.5.2 Report Format
5.6 Inspection Result Analysis
5.6.1 Steel Condition
5.7 Acceptance Criteria
5.7.1 Thickness Measurements
18.104.22.168 Isolated area
22.214.171.124 Structural Element
126.96.36.199.1 Pitting Intensity
188.8.131.52.2 Acceptable Wastage
5.8 Revision of IMP
Chapter 6 MAINTENANCE AND REPAIR OF THE HULL STRUCTURE
6.2 General Requirements
6.3 Steel Repair Practice and Quality Standard
6.3.1 Welded Repairs Afloat
6.3.2 Welded Repairs in Drydock
6.3.3 Renewal of Plates
6.3.4 Renewal of Internals
6.3.5 Insert Plates
6.3.6 Large Shell Plate Insert with Stiffeners
6.3.7 Welding of Pits and Grooving
6.3.9 Fatigue Cracks
184.108.40.206 Stopping and Welding
220.127.116.11 Preventive Measures
6.3.10 Grinding of Shallow Cracks
Chapter 7 PROTECTION AGAINST CORROSION
7.1 The Causes and Types of Corrosion
7.2 Corrosion Control
7.2.2 Coatings Paint
18.104.22.168 Organic Coatings
22.214.171.124 In-organic Paint Coatings
7.2.4 Failure of Inorganic Primers, Galvanising, Cladding
7.3 Composite Systems - Brief Overview
7.3.1 Hull Coating - Antifouling systems
7.4 Specific Shipboard Applications and Conditions
7.4.1 Ballast Tank Coatings
7.4.2 Potable Water Tank Coatings
7.4.3 Other Fresh Water Tank Coatings
7.4.4 Cargo Tank Coatings
7.4.5 Microbially Influenced Corrosion
7.5 Cathodic Protection Systems
7.5.2 Anode Design Basis for Ballast Tanks
7.6 IACS Guidelines for In-Service Monitoring Reports
7.7 Repairs in Service - In Service Maintenance of Coating Systems
7.7.2 Repairs in Yard versus Repairs at Sea
7.7.3 Methods of Surface Preparation
7.7.4 The Steps for Tanks Coating Maintenance/Repairs
7.7.5 Major Considerations
Pitting Intensity Diagrams
Example of an Inspection and Maintenance Plan, including sample report forms for copying
Designing for ease of Inspection and Maintenance
1. Use of Higher Tensile Steel
2. Cargo Tank Corrosion Problems
3. Inspection of Cargo Tanks
4. Inspection in Ballast Tanks
Preparation for Coating
Examples of Permanent Means of Access
List of Standards in Preparation and Coating
Definition of "Areas under Consideration"
Title: INTERTANKO Guidance Manual for Maintenance of Tanker Structures (eBook)
Number of Volumes: 1
Number of Pages: 90
Product Code: WS1023EA
Published Date: January 2008
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